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Ethernet / EtherCAT I/O modules

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E I/O - Ethernet I/O system with EtherCAT protocol: high performance paired with compact external dimensions

 

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  • Simple tools for putting it into service quickly
  • Compact design saves space in the switching cabinet
  • EtherCAT up to the terminal enhances performance
  • 32 digital I/O on one terminal is truly compact
  • Analog and temperature recording
   

CoDeSys integration and connection to different system worlds

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The E I/O system is an important element of the Berghof control solutions for modular production machines. The CoDeSys programming tool has a key position in the Berghof control solutions.

Therefore the EtherCAT configuration tool has been consistently supplemented by a CoDeSys EtherCAT master library. Two different communication concepts are used, depending on the hardware and the CoDeSys version.

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Affordable thanks to standards: EtherCAT over Ethernet

For CoDeSys V2.3 Berghof supplies an EtherCAT library which fits onto the standard Ethernet socket interface. There is only one EtherCAT frame for all I/O data; but transmission takes place in a standard UDP. Data transmission is controlled by the application and is directly linked to the CoDeSys cycle time. This very flexible concept brings SPS controllers with only one Ethernet connection into the EtherCAT world.

 

High Performance: EtherCAT

Together with CoDeSys V3.3 the second Ethernet interface brings the entire performance of EtherCAT to your application. On the own EtherCAT interface only an EtherCAT frame brings all I/O data to the controller, irrespective of the SPS cycle.


 
Ethernet/EtherCAT network connection


E-I/O bus coupler, 3 A

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conversion of the Ethernet transmission physics with twisted pair to the EtherCAT E-bus and the generation of the system voltages for the I/O modules take place in the E I/O bus coupler. The E I/O modules are successively connected to the E-bus coupler. The Ethernet / EtherCAT protocol is retained right down to the very last I/O module by this method. At the end of the modular device the connection of the outward and return line is automatically made, enabling the next EtherCAT device to be connected on the second port of the E-bus coupler, again using a 100 base TX line.
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Technical datas
Baud rate 100 Mbits
Cable CAT5
Cable length max. 100 m between 2 bus couplers
EtherCAT connection 2 x RJ45
Voltage supply 24 V DC -20% - + 25%
Input current 50 mA + E-bus supply
E-bus supply max. 3 A (approx. 20 Module)
E-bus load 195 mA


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Digital


E-I/O DI16/DO16, 1 ms/0,5 A

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Compact extension module with 32 digital I/O on just 25 mm.

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Technical datas
Digital inputs 16
Input delay 1 ms (typical)
Digital outputs 16
max. current 0,5 A per output
Total current max. 8 A
Baud rate 100 Mbit/s
E-bus connection 10-pin plug-in system connector in side wall


E-I/O DI32, 1 ms

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Extension module with 32 digital inputs

 

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Technical datas
Digital inputs 32
Input delay 1 ms (typical)
Baud rate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


E-I/O DI16, 1 ms

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Extension module with 16 digital inputs

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Technical datas
Digital inputs 16
Input delay 1 ms (typical)
Baud rate 100 Mbit/s
E-bus conncetion

10-pin plug-in system connector in side wall


E-I/O DO16, 1 ms/0,5 A

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Extension module with 16 digital outputs

 

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Technical datas
max. current 0,5 A per output
Total current max. 8 A
Baud rate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


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Analog


E-I/O AI4-I, 12 Bit (0 - 20 mA/4 - 20 mA)

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The AI4-I module has 4 analog inputs for current signals. The measuring range can be adjusted per channel to 0..20 mA or 4..20 mA.

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Technical datas
Analog inputs 4 single ended
Resolution 12 bits (5,2 µA)
Measuring range 0 ... 20 mA, 4 ... 20 mA (final value 21,3675 mA)
Temperature drift < ± 25 ppm/°C with regard to the final value of the measuring range
Limiting frequency typical 12,5 kHz
Load < 75 Ohm
Scan rate 1,45 kHz (if all channels are active)
Baud rate 100 Mbit/s
E-Bus connection

10-pin plug-in system connector in side wall


E-I/O AI8-I, 12 Bit (0 - 20 mA/4 - 20 mA)

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The AI8-I module has 8 analog inputs for current signals. The measuring range can be adjusted per channel to 0..20 mA or 4..20 mA.

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Technical datas
Analog inputs 8 single ended
Resolution 12 bits (5,2 µA)
Measuring range 0 ... 20 mA, 4 ... 20 mA (final value 21,3675 mA)
Temperature drift < ± 25 ppm/°C with regard to the final value of the measuring range
Limiting frequency typical 12,5 kHz
Load < 75 Ohm
Scan rate 0,76 kHz (if all channels are active)
Baud rate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


E-I/O AI4/8-U, 13 Bit (0 - 10 V/+ - 10 V/ +5 V/ +- 2,5 V)

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The AI4/8-U module has 8 analog inputs. If the signals are measured compared to mass (L-) (single-ended), 8 channels are available. If differential signals are measured 2 channels each must be used, i.e. a total of 4 differential signals are captured.

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Technical datas
Analog inputs 8 single ended or 4 differential
Resolution 13 bits (1,221 µV unipolar, 2,442 µV bipolar)
Measuring range 0 ... 10 V, ± 10 V
Temperature drift < - 15 ppm/°C with regard to the final value of the measuring range
Limiting frequency typical 1 MHz
Input resistance > 100 MOhm
Scan rate 1,12 kHz (if all channles are active)
Baud rate 100 Mbit/s
E-Bus connection

10-pin plug-in system connector in side wall


E-I/O AI8/16-U, 13 Bit (0 - 10 V/+ - 10 V/ +5 V/ +- 2,5 V)

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The A18/16-U module has 16 analog inputs. If the signals are measured compared to mass (L-) (single-ended), 16 channels are available. If differential signals are measured 2 channels each must be used, i.e. a total of 8 differential signals are captured.

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Technical datas
Analog inputs 16 single ended or 8 differential
Resolution 13 bits (1,221 µV unipolar, 2,442 µV bipolar)
Measuring range 0 ... 10 V, ± 10 V
Temperature drift < - 15 ppm/°C with regard to the final value of the measurung range
Limiting frequency typical 1 MHz
Input resistance > 100 MOhm
Scan rate 0,542 kHz (if all channels are active)
Baud rate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


E-I/O AO4-U/I, 12 Bit (0 - 20 mA/0 - 10 V)

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The AO4 module has 4 analog outputs. Each channel can be used as unipolar or bipolar for outputting voltage or current.

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Technical datas
Analog outputs 4
Resolution 12 bits
Measuring range

0 … 10V, ± 10V, 0…20mA, ± 20mA

Output rate

3.125 kHz

Baudrate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


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Temperature


E-I/O AI4-Pt/Ni100, 16 Bit (PT/NI-100)

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The AI4-Pt/Ni100 module has 4 analog inputs for connecting Pt100 or Ni100 temperature sensors. It is also possible to measure resistance values in the range between 70 and 330 ?.

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Technical datas
Analog inputs 4
Resolution 16 bits (resistance 0,01 ?5, temperature 0,1° C)
Measuring range Pt100 -75° C ... + 670° C
Measuring range Ni100

-60° C ... + 250° C

Resistance 70 ... 330 ?
Temperature drift

< ± 50 ppm/°C with regard to the final vlaue of the measuring range

Limiting frequency typically 2 Hz
Measuring current < 0,50 mA
Scan rate > 7,75 Hz (if all channels are acrtive)
Baud rate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


E-I/O AI4-Thermo, 16 Bit (thermo type K)

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The AI4-TE module has 4 analog inputs for connecting type-K thermal elements. It can also measure mV voltages.

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Technical datas
Analog inputs 4
Resolution 16 bits
Measuring range mV mV: -40 ... +65 mV, values in 2 µV
Typ K measuring range

-200° C ... +1372° C in 0,1° C

Measuring error at 25° C < ± 0,4% of final value of measuring range
Cold junction compensation

yes

Limiting frequency typically 0,33 Hz
Scan rate

> 7,63 Hz (if all channes are active)

Baud rate 100 Mbit/s
E-bus connection

10-pin plug-in system connector in side wall


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